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Computer Integrated Manufacturing And Handling System Didactic Equipment Vocational Education Equipment Process Control Trainer

Item No.: IA 520
Computer Integrated Manufacturing And Handling System Didactic Equipment Vocational Education Equipment Process Control Trainer
Description
IA 520 Computer Integrated Manufacturing And Handling System Didactic Equipment Vocational Education Equipment Process Control Trainer

Two CNC machines, one robot and one magazine as the main elements; PLC and process control software for process monitoring in an automated manufacturing process
Features
- familiarisation with the sequences involved in an automated manufacturing process
- PLC and process control software for sequence monitoring
- 5-axis servo robot as overhead system
- communication between PLC and control software via USB
Learning objectives/experiments
- creating part data
- writing a CNC program
- programming an industrial robot, including teach-in
- programming a travel unit
- programming a PLC
- analysis of process sequences
- intermeshing individual sequences
- investigation of the kinematics of robots
- development of safety concepts
- starting up and shutting down automated systems
- response to malfunctions
Specification
[1] demonstration of automated processes in a CIM cell
[2] robot with travel unit as overhead system
[3] CNC milling machine with pneumatic vice
[4] CNC lathe with automatic tool changer, pneumatic chuck and pneumatic safety guard opening
[5] stock with gravity feed for spherical material, capacity dependent on diameter of part
[6] inspection station, e.g. for checking part diameter
[7] finished parts store with self-centering pallets and interchangeable part mounts
[8] sequence control of the individual manufacturing steps by PLC and process control software
[9] communication between PLC and PC via USB
[10] programming software for CNC machines, robot, PLC, travel unit under Windows
[11] required compressed air supply: 6bar


Technical data
Travel unit with DC servo motor
- travel: 2700mm
- repeat accuracy: 0,1mm
- max. velocity: 1,4m/s
5-axis robot with AC servomotors
- all 5 axes can be moved simultaneously
- 2-finger gripper: gripping force adjustable via compressed air
CNC lathe
- drive power output: 490W
- distance between centres: 140mm
- height of centres: 20mm
- spindle speed: 200...3200min-1
- programmable feed: 0...1500mm/min
CNC milling machine and drill
- drive power output: 450W
- travel: x=225mm / y=150mm / z=140mm
- spindle speed: 350...3500min-1
PLC
- 40 digital inputs / 1 analogue input
- 40 digital outputs
400V, 50Hz, 3 phases
400V, 60Hz, 3 phases; 230V, 60Hz, 3 phases
UL/CSA optional
LxWxH: 3270x1540x2350mm
Weight: approx. 717kg